AEROSPACE | DEFENSE | SPACE | SEMICONDUCTOR
Precision Machining for High Integrity Systems
Our Phoenix-based team combines CAD-to-CAM expertise, advanced CNC machining, and a NADCAP & RoHS-compliant process network, all while ensuring AS9100 certified standards to support aerospace, defense, space, and semiconductor leaders, including those in gasket manufacturing and precision machining.
Precision Machining | Aerospace Components
End-to-End Support - Concept to Production
Our engineering design services include CAD modeling and DFM, ensuring high-quality outcomes for our projects. We offer expert CAM programming with Hexagon Esprit, tailored for complex geometries, and our precision machining capabilities encompass complex machining techniques, including 3-5 axis milling and precision CNC turning & grinding. As an AS9100 certified provider, we maintain a NADCAP & RoHS compliant special process vendor network. Our extensive inspection capabilities feature advanced tools like Wenzel CMM and Micro-Vu. We also excel in gasket manufacturing, ensuring speed and traceability with our quick turn paperless parts quoting and JobBoss MRP execution.
Our Machining Capabilities
Engineering Design
Our engineering design services include CAD modeling and DFM, ensuring high-quality outcomes for our projects. We offer expert CAM programming with Hexagon Esprit, tailored for complex geometries, and our precision machining capabilities encompass complex machining techniques, including 3-5 axis milling and precision CNC turning & grinding. As an AS9100 certified provider, we maintain a NADCAP & RoHS compliant special process vendor network. Our extensive inspection capabilities feature advanced tools like Wenzel CMM and Micro-Vu. We also excel in gasket manufacturing, ensuring speed and traceability with our quick turn paperless parts quoting and JobBoss MRP execution.
Multi Axis Precision Milling
From CAD to Complex Parts
Building on our Engineering Design Services, Ignova Mechanical, AS9100 certified, leverages advanced CNC milling equipment and Hexagon Esprit CAM programming to deliver precision machining, repeatability, and efficiency across a wide range of part geometries. Our milling capabilities support both prototype and production requirements with tight tolerances and quick-turn responsiveness, making us an ideal partner for gasket manufacturing as well.
Our Milling Equipment:
HAAS 5-Axis Vertical Machining Center – 24” x 16” x 20”
Complex 5-axis machining for intricate aerospace and defense components.
TRAK DMP SX5P – 40” x 20” x 23.5”
Large-envelope vertical machining with high rigidity and accuracy.
DOOSAN DMN II Series VMC – 30” x 17” x 29.1”
Precision 3-axis machining for medium-to-large components.
SHARP SV-2414S-IF VMC (x2) – 24” x 14” x 18.1”
Flexible 3-axis production-ready machining with repeatability across twin machines.
BROTHER SPEEDIO S700X1 – 27.6” x 15.7” x 11.8”
High-speed machining for small-to-medium components with tight cycle times.
BROTHER SPEEDIO S500X1 – 19.7” x 15.7” x 11.8”
Ultra-fast machining of smaller components with precision efficiency.
Precision CNC Turning
High-Precision Turning for Critical Components
We deliver AS9100 certified CNC turning solutions for aerospace, defense, space, and semiconductor applications where reliability and precision are non-negotiable. Our precision machining capabilities, enhanced by Hexagon Esprit CAM programming, allow us to streamline setups, optimize toolpaths, and ensure accuracy from prototype through production.
Our Turning Equipment:
HAAS CNC Lathe ST-30Y with Bar Feeder – Handles parts up to 12” diameter and 30” length, with Y-axis live tooling for complex features and bar-fed automation for continuous production.
DOOSAN PUMA GT2100 Turning Center – 8” chuck with 21” max turning length, designed for precision, rigidity, and repeatable high-volume production.
HARDINGE DV-59 Engine Lathes (x2) – 9” swing, 18” between centers, and 1.25” bore, ideal for small-diameter aerospace parts, secondary operations, and ultra-precise manual work, including gasket manufacturing.
Special Process Capabilities
Finishing, Joining & Testing for Mission-Critical Components
We provide a full spectrum of special processes to ensure components, including those used in gasket manufacturing, meet the performance, durability, and compliance requirements of aerospace, defense, space, and semiconductor industries. As an AS9100 certified provider, we leverage a NADCAP- and RoHS-compliant vendor network, combined with in-house expertise, to deliver end-to-end finishing and qualification.
Our Special Process Expertise:
Surface Finishing & Coatings – Anodize, black oxide, chemfilm, passivation, Teflon coating, powder coat, and painting for corrosion resistance, conductivity, and wear performance.
Plating – Nickel, cadmium, platinum, chrome, zinc, galvanize, and gold to meet aerospace-grade requirements.
Heat Treatment – Hardening, stress relief, and performance conditioning to extend part life and reliability.
Nondestructive Testing (NDT) – Full NDT services to validate part integrity without compromising performance.
Joining & Fabrication – Advanced welding capabilities (TIG, Electron Beam, Laser Beam) for high-integrity assemblies.
Precision Cutting – Wire EDM for complex profiles and tight-tolerance components, essential in precision machining.
In-House Grinding – MITSUI HIGH-TEC 6” x 12” surface grinding for precision flatness and finish.
Marking & Identification – Silk screening for durable part marking and traceability.
Inspection & Metrology Capabilities
Assuring Quality with Advanced Measurement Systems
We combine advanced inspection technology with rigorous quality processes, adhering to AS9100 certified standards, to ensure every component meets the demanding requirements of the aerospace, defense, space, and semiconductor industries. Our metrology lab is equipped to validate complex geometries, tight tolerances, and critical features with full traceability, particularly in gasket manufacturing and precision machining.
Our Inspection Equipment:
CMM Measurement – WENZEL Z-Orbit X86 for high-precision coordinate measurement of complex parts.
Vision Systems – MICRO-VU Vertex 261 and Excel 1601UM for automated non-contact dimensional inspection.
Precision Gauging – MITUTOYO Height Master Gages (x2), micrometers to 30”, pin gages from .011”–1.0” diameter, and bore gages from .20”–12” diameter.
Surface Plates (x3) – Stable platforms for manual layout, verification, and inspection.
Our Product Samples